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- Installation & Maintenance Manual
RTC/Return Temperature Control
P/N 81460382 1 of 60
The Burnham Return Temperature Control (RTC) is designed to operate a 3-way or a 4-way valve to protect the boiler against flue
gas condensation and thermal shock. The RTC can also optionally control the supply water temperature to the system based on a
setpoint temperature or an outdoor reset strategy. A boiler post purge is provided by keeping the boiler recirculating pump running
after the call for heat is removed.
Additional functions include:
Counts boiler run time
Counts the number of boiler cycles
Counts boiler cold shocks
Warns of cold boiler return temperatures
Test sequence to ensure proper operation
CSA C US certified
Input
Heat
Demand
Signal
Output
Boiler
Circulator
Input
Well Sensor
Included
Input
Universal Sensor
Optional
Input
Outdoor
Sensor
Optional
Output
Boiler
Input
120 V (ac)
Power
Supply
Do not apply power
Signal wiring must be
rated at least 300 V.
Made in Canada 912-06
L N Pmp N Ret
Boil
BoilCom Mix
R R N
Com Out
1 3 5 9 10 112
4
6
7 8 12
13 14
15
16
Heat
Power
Demand
Boiler
Enable
Item
Test
Monitor
Demand
Power: 120 V ±10% 50/60 Hz 1300 VA
Floating Output: 24 V (ac) 0.34 A 8 VA
Relays: 240 V (ac) 10 A 1/3 hp, pilot duty 240 VA
Demand: 20 to 260 V (ac) 2 VA
H6026A
RTC/Return Temperature Control
Open
Delay
Close
24 Volt Output
Use supply wires
suitable for 120˚F
(50˚C) above ambient
158033
Output
Mixing Valve &
Actuating Motor
Seitenansicht 0
1 2 3 4 5 6 ... 59 60

Inhaltsverzeichnis

Seite 1 - P/N 81460382 1 of 60

- Installation & Maintenance ManualRTC/Return Temperature ControlP/N 81460382 1 of 60 The Burnham Return Temperature Control (RTC) is designed t

Seite 2 - Table of Contents

10 of 60 Figure 3: V9A Series Boiler Recommended Minimum Piping - RTC With 3-Way Diverting Valve

Seite 3 - Section A: General Operation

11 of 60 Figure 4: V11 Series Boiler Recommended Minimum Piping - RTC With 3-Way Diverting Valve

Seite 4 - Section B: Control Operation

12 of 60 Figure 5: Typical Burnham Boiler Loop w/3-Way Diverting Valve

Seite 5 - Section C: Control Settings

13 of 60 Figure 6: Typical Burnham Boiler Loop w/4-Way Diverting Valve

Seite 6 - 6 of 60

14 of 60 On multiple boiler applications, each boiler is installed in the same arrangement as a single boiler application. Each boiler loop contain

Seite 7 - Installation

15 of 60 Diverting Valve ActuatorTerminals 9, 10 and 11 are powered with 24 V (ac) from the control. There is no need to provide a separate 24 V (a

Seite 8 - 8 of 60

16 of 60 Boiler Enable ContactThe Boiler Enable terminals (7 and 8) are an isolated output in the control. There is no power available on the

Seite 9 - 9 of 60

17 of 60 131415BoilRetMixCom12ComFirst measure the temperature using the thermometer. Then measure the resistance of the sensor at the control.

Seite 10 - 10 of 60

18 of 60 Test the OutputsBoiler Recirculating Pump (Boil Pmp)The boiler recirculating pump is connected to the Boil Pmp terminal (5). Make

Seite 11 - 11 of 60

19 of 60 E. WWSD (Warm Weather Shut Down) – This feature is only used when the outdoor reset feature is selected. Set the WWSD as desired, keepin

Seite 12 - 12 of 60

2 of 60 How To Use This ManualUser InterfaceTesting the Control ...Pg 22Troubleshooting ...

Seite 13 - 13 of 60

20 of 60 Display DescriptionRangeView Menu (1 of 1)-67 to 149°F(-55 to 65°C)OUTDRCurrent outdoor air temperature as measured by the outdoor sensor.(

Seite 14 - 14 of 60

21 of 60 ActualSettingDisplay DescriptionRangeAdjust Menu (1 of 1)SectionCMIX DSGNThe design supply water temperature used in the heat los

Seite 15 - Diverting Valve Actuator

22 of 60 When troubleshooting any heating system, it is always a good idea to establish a set routine to follow. By following a consistent rou

Seite 16

23 of 60 Isolate the problem between the control and the system. Now that the sequence of operation is known and the system is sketched, is the con

Seite 17 - Test the Power Supply

24 of 60 STRAPCTR relioB/ytQtraPrebmuNswercsgnitnuomdnarosnesreliobhtiw)CTR(lortnoCerutarepmeTnruteR 1 61906108.3598F560#ssofnaD,rotomdnoceS05,V42,M

Seite 18 - Boiler Recirculating

25 of 60 STRAPCTR relioB/ytQtraPrebmuNswercsgnitnuomdnarosnesreliobhtiw)CTR(lortnoCerutarepmeTnruteR 1 61906108.3598F560#ssofnaD,rotomdnoceS05,V42,

Seite 19 - CLEANING THE CONTROL

26 of 60 Appendix A: Application DrawingsA1. 3-way RTC in Primary/Secondary - Heating Only/No DHW; with/without Outdoor Reset (Mechanical)NOTES:1) I

Seite 20 - View Menu (1 of 1)

27 of 60 A1. 3-way RTC in Primary/Secondary - Heating Only/No DHW; with/without Outdoor Reset (Electrical)NOTES:1) Refer to the I&O to determin

Seite 21 - Adjust Menu (1 of 1)

28 of 60 A2. 3-way RTC in Primary/Secondary - Heating and DHW using Tankless Coil; with/without Outdoor Reset (Mechanical)120 V (ac)24

Seite 22 - Testing the Control

29 of 60 NOTES:1) Refer to the I&O to determine correct valve orientation and actuator wiring.2) 120 VAC supplying the RTC should be separate f

Seite 23 - Voltages and

3 of 60 DisplaySymbol DescriptionDisplays thecurrentmenuDisplays an abbreviatedname of the selected itemDisplays the current valueof the selected i

Seite 24 - STRAPCTR relioB/ytQ

30 of 60 A3. 3-way RTC in Primary/Secondary - Heating and DHW using Indirect Water Heater; with/without Outdoor Reset (Mechanical)120 V (ac)24 V (ac

Seite 25

31 of 60 A3. 3-way RTC in Primary/Secondary - Heating and DHW using Indirect Water Heater; with/without Outdoor Reset (Mechanical)NOTES:1) Refer to

Seite 26 - 26 of 60

32 of 60 A4. 3-way RTC in Primary/Secondary - Heating and DHW using Indirect Water Heater on Primary Loop; without Outdoor Reset (Mechanical)120 V (

Seite 27 - Burnham RTC

33 of 60 A4. 3-way RTC in Primary/Secondary - Heating and DHW using Indirect Water Heater on Primary Loop; without Outdoor Reset (Electrical)NOTES:

Seite 28 - 28 of 60

34 of 60 A5. 4-way RTC in Primary/Secondary - Heating Only/No DHW; with/without Outdoor Reset (Mechanical)120 V (ac)24 V (ac)Class IITransformerRTCO

Seite 29

35 of 60 NOTES:1) Refer to the I&O to determine correct valve orientation and actuator wiring.2) 120 VAC supplying the RTC should be separate f

Seite 30 - 30 of 60

36 of 60 A6. 4-way RTC in Primary/Secondary - Heating and DHW using Tankless Coil; with/without Outdoor Reset (Mechanical)120 V (ac)24

Seite 31

37 of 60 NOTES:1) Refer to the I&O to determine correct valve orientation and actuator wiring.2) 120 VAC supplying the RTC should be separate f

Seite 32 - 32 of 60

38 of 60 A7. 4-way RTC in Primary/Secondary - Heating and DHW using Indirect Water Heater; with/without Outdoor Reset (Mechanical)120 V (ac)24 V (ac

Seite 33

39 of 60 A7. 4-way RTC in Primary/Secondary - Heating and DHW using Indirect Water Heater; with/without Outdoor Reset (Electrical)NOTES:1) Refer to

Seite 34 - 34 of 60

4 of 60 Section B: Control OperationHEAT DEMANDA heat demand is required in order for the control to provide heat by firing the boiler and opening t

Seite 35

40 of 60 A8. 4-way RTC in Primary/Secondary - Heating and DHW using Indirect Water Heater on Primary Loop; without Outdoor Reset (Mechanical)MZ1MZ2A

Seite 36 - 36 of 60

41 of 60 A8. 4-way RTC in Primary/Secondary - Heating and DHW using Indirect Water Heater on Primary Loop; without Outdoor Reset (Electrical)NOTES:

Seite 37

42 of 60 A9. 3-way Multiple Boiler RTC in Primary/Secondary - Heating and DHW using Indirect Water Heater on Primary Loop; Using Sequencer with &

Seite 38 - 38 of 60

43 of 60 A9. 3-way Multiple Boiler RTC in Primary/Secondary - Heating and DHW using Indirect Water Heater on Primary Loop; Using Sequencer with &am

Seite 39

44 of 60 A10. 4-way Multiple Boiler RTC in Primary/Secondary - Heating and DHW using Indirect Water Heater on Primary Loop; Using Sequencer with &am

Seite 40 - 40 of 60

45 of 60 A10. 4-way Multiple Boiler RTC in Primary/Secondary - Heating and DHW using Indirect Water Heater on Primary Loop; Using Sequencer with &a

Seite 41

46 of 60 Appendix B: Boiler Circulator and Diverting Valve Selection Charts)laitnereffiDF∞04(OCAT-noitceleSrotalucriCrelioB9VEZISRBISSORGTUPTUO)HBM(

Seite 42

47 of 60 )laitnereffiDF∞04(OCAT-noitceleSrotalucriCrelioB9VEZISRBISSORGTUPTUO)HBM(LATOTMPGepiPeziSnoitalucriceRrelioByaW-3noitalucriceRrelioByaW-4p

Seite 43 - 43 of 60

48 of 60 )laitnereffiDF∞02(ttessoGdnalleB-noitceleSrotalucriCrelioB9VEZISRBISSORGTUPTUO)HBM(LATOTMPGepiPeziSnoitalucriceRrelioByaW-3noitalucriceRrel

Seite 44

49 of 60 )laitnereffiDF∞02(gnortsmrA-noitceleSrotalucriCrelioB9VEZISRBISSORGTUPTUO)HBM(LATOTMPGepiPeziSnoitalucriceRrelioByaW-3noitalucriceRrelioBy

Seite 45 - 45 of 60

5 of 60 MIX TARGETWhen used as a mixing reset control, the MIX TARGET temperature is calculated from the reset ratio and outdoor air temperature. W

Seite 46 - Appendix B1

50 of 60 )laitnereffiDF∞02(OCAT-noitceleSrotalucriCrelioB11VEZISRBISSORGTUPTUO)HBM(LATOTMPGepiPeziSnoitalucriceRrelioByaW-3noitalucriceRrelioByaW-4p

Seite 47 - Appendix B2

51 of 60 )laitnereffiDF∞04(OCAT-noitceleSrotalucriCrelioB11VEZISRBISSORGTUPTUO)HBM(LATOTMPGepiPeziSnoitalucriceRrelioByaW-3noitalucriceRrelioByaW-4

Seite 48 - Appendix B3

52 of 60 )laitnereffiDF∞02(sofdnurG-noitceleSrotalucriCrelioB11VEZISRBISSORGTUPTUO)HBM(LATOTMPGeziSepiPnoitalucriceRrelioByaW-3noitalucriceRrelioBya

Seite 49 - Appendix B4

53 of 60 )laitnereffiDF∞04(sofdnurG-noitceleSrotalucriCrelioB11VEZISRBISSORGTUPTUO)HBM(LATOTMPGepiPeziSnoitalucriceRrelioByaW-3noitalucriceRrelioBy

Seite 50 - Appendix B5

54 of 60 )laitnereffiDF∞02(ttessoGdnalleB-noitceleSrotalucriCrelioB11VEZISRBISSORGTUPTUO)HBM(LATOTMPGepiPeziSnoitalucriceRrelioByaW-3noitalucriceRre

Seite 51

55 of 60 )laitnereffiDF∞04(ttessoGdnalleB-noitceleSrotalucriCrelioB11VEZISRBISSORGTUPTUO)HBM(LATOTMPGepiPeziSnoitalucriceRrelioByaW-3noitalucriceRr

Seite 52 - Appendix B6

56 of 60 )laitnereffiDF∞02(gnortsmrA-noitceleSrotalucriCrelioB11VEZISRBISSORGTUPTUO)HBM(LATOTMPGepiPeziSnoitalucriceRrelioByaW-3noitalucriceRrelioBy

Seite 53

57 of 60 )laitnereffiDF∞04(gnortsmrA-noitceleSrotalucriCrelioB11VEZISRBISSORGTUPTUO)HBM(LATOTMPGepiPeziSnoitalucriceRrelioByaW-3noitalucriceRrelioB

Seite 54 - Appendix B7

58 of 60 Appendix C: Valve and Actuator Mounting Instructions

Seite 55

59 of 60 RTC Return Temperature ControlLiterature — RTC Return Temperature Control manual.Control — Microprocessor PID control; This is not a s

Seite 56 - Appendix B8

6 of 60 SETPOINT OPERATION Mix TargetFor setpoint control, set the OUTDR DSGN to OFF. The mix target becomes the setpoint supply temperature that th

Seite 57

Burnham CommercialP.O. Box 3939Lancaster, PA. 17604-3939(888) 791-3790 Fax. (877) 501-5211 60 of 60© 2003 by tekmar Control Systems Ltd. All rights r

Seite 58 - 58 of 60

7 of 60 CautionImproper installation and operation of this control could result in damage to the equipment and possibly even personal injury. It is

Seite 59 - Technical Data

8 of 60 Figure 1: Typical Boiler Wiring With RTC (Front)

Seite 60 - Printed in Canada. - 06/03

9 of 60 Figure 2: Typical Boiler Wiring With RTC Return Sensor (Rear)

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