Burnham K50 Bedienungsanleitung

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10FIG. 6ARRANGEMENT OF SECTIONS AND CANOPY(S)

100DIAPHRAGM VALVE “LO-HI-LO” GAS TRAINUSA - NATURAL GAS ONLYPART NO. ITEMBOILER SIZE5006B 5009B 5015B 5016B 5017B“Lo-Hi-Lo” Gas Valve81660149 1” Hone

101DIAPHRAGM VALVE “LO-HI-LO” GAS TRAINCANADA - NATURAL GAS ONLYPART NO. ITEMBOILER SIZE5006B - 5008B 5009B - 5014B 5015B 5016B 5017B - 5026B“Lo-Hi-Lo

102FLUID POWER GAS TRAINS - CANADAPART NO. ITEMBOILER SIZE5006B - 5008B 5009B - 5014B 5015B 5016B 5017B - 5026BFluid Power Gas Valve81660010 1” - Hone

103PART NO. 6011301 100958-01Description Manifold Module Support Bracket Assembly Honeywell S8610M3009 Ignition ModuleIGNITION MODULE & SUPPORT BR

104ITEM (1) (2)PART NO. 6011301 80160138DescriptionManifold Module Support Bracket AssemblyL62GB-3CPilot Safety SwitchPILOTSTAT & SUPPORT BRACKETE

105TRANSFORMER, PILOT SOLENOID VALVE & PILOT LINE REGULATOREI CONTROL SYSTEMU.S.A. - 5010B-5026B NAT. GASCANADA - 5006B-5026B NAT. GASPART NO.

106TRANSFORMER & PILOT LINE REGULATOREO CONTROL SYSTEMPART NO. ITEM7016003(1) EE & EO Control Mounting Bra

107TRANSFORMER & PILOT LINE REGULATOREOP CONTROL SYSTEM - U.S.A.THERMOCOUPLE CONTROL SYSTEM - CANADAPART NO. IT

108TRANSFORMER, PILOT SOLENOID VALVE & PILOT LINE REGULATOREE CONTROL SYSTEMPART NO. ITEM7016003(1) EE & E

109TRANSFORMER, PILOT SOLENOID VALVE & PILOT LINE REGULATOREEP CONTROL SYSTEMPART NO. ITEM7136001 (1) “J” Box

11e. DRAW UP CENTER SECTION SLOWLY AND EVENLY, tightening each DRAW-UP ROD a little at a time so that sections are equally spaced. KEEP NIPPLES ALI

110CONTROL ASSEMBLY & MOUNTING BRACKETEO - EE CONTROL SYSTEMSTRANSFORMER, PILOT SOLENOID VALVE & PILOT LINE REGULATOREE CONTROL SYSTEMPART NO.

111EOP & EEP CONTROL PANELEOP & EEP CONTROL PANELPART NO. ITEM6016005(1) EOP CONTROL PANEL with the follow

112EI CONTROL SYSTEM - HONEYWELL Q3481 PILOT ASSEMBLYEI CONTROL SYSTEM - PILOT ASSEMBLY100331-01 EI - 1, NAT., 5006B - 6009B Sections100332-01 EI - 2,

113EO - EOP CONTROL SYSTEM - PILOT ASSEMBLYEO-EOP CONTROL SYSTEM - PILOT ASSEMBLY6236007 NAT. GAS6236008 EI GASPART NO.

114EE - EEP CONTROL SYSTEM - PILOT ASSEMBLYEE-EEP CONTROL SYSTEM - PILOT ASSEMBLY6236003 NAT. GASNot Available for LPPART NO.

115SERVICE RECORDDATE SERVICE PERFORMED

116Subject to the terms and conditions set forth below, Burnham Commercial, Lancaster, Pennsylvania hereby extends the following limited warranties to

12FIG. 8INSTALLATION OF BUILT-IN HEATERFIG. 9TESTING BOILER ASSEMBLY FOR LEAKS Open Tankless Heater Carton(s) If Supplied. Open Heater Opening Cove

13a. With Steam Heating System, refer to Fig. 12, 13A, 13B.NOTICE      

14FIG. 12 RECOMMENDED STEAM BOILER PIPING, GRAVITY RETURNI OR 2 SUPPLY CONNECTIONS - 5006B THRU 5014B

15FIG. 13A RECOMMENDED STEAM BOILER PIPING, GRAVITY RETURN3 SUPPLY CONNECTIONS - 5015B THRU 5020B

16FIG. 13B RECOMMENDED STEAM BOILER PIPING, GRAVITY RETURN4 OR 5 SUPPLY CONNECTIONS - 5021B THRU 5026B

17FIG. 13C TYPICAL STEAM PIPING ARRANGEMENT FOR BOILERS WITH PUMPED CONDENSATE RETURN AND BOILER FEED UNIT

18FIG. 14A RECOMMENDED WATER BOILER PIPINGI SUPPLY CONNECTION & I RETURN CONNECTIONSIZES 5006B THRU 5019BFIG. 14B RECOMMENDED WATER BOILER PIPING3

191. Repairing system leaks to eliminate the need for addition of make-up water.2. Eliminating open tanks from the system.3.Eliminatingand/or

2BOILER SIZE5006B 5007B 5008B 5009B 5010B 5011B 5012B 5013B 5014B 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B(1) LEH1 1 1 1 1 1 1

20FIG. 17INSTALLATION OF JACKET END PANELSFIG. 18VESTIBULE ATTACHMENT DIAGRAM

21FIG. 19EXPLODED VIEW OF JACKET6 THRU 10 SECTION BOILERS

22FIG. 20SECURING OF CANOPY/DRAFTHOOD

23FIG. 21CANOPY/DRAFTHOOD MOUNTING DIAGRAM

24FIG. 22EXPLODED VIEW OF JACKET11 THRU 19 SECT. BOILERS

2522. INSTALLATION OF TOP FRONT JACKET PANELa. Remove knockout for supply piping (right or left for water boilers – both knockouts for steam boiler

26FIG. 23EXPLODED VIEW OF JACKET20 THRU 22 SECT. BOILERS

27FIG. 24EXPLODED VIEW OF JACKET24 AND 26 SECT. BOILERS

28FIG. 25STEAM TRIM AND CONTROLS32. TIGHTEN ALL SHEET METAL SCREWS.a. Install the following plates or labels which are found in the Instruction Env

29FIG. 25AMOUNTING ELEVATIONS OF M&M 150 AND A 67M FLOAT LWCO

3BOILER SIZE5006B 5007B 5008B 5009B 5010B 5011B 5012B 5013B 5014B 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026BCARTONS, PACKAGES OR BUND

30g. If boiler has been ordered with 3/8” try-valve tapping, install try-cock.h. Install “Lowest Permissible Water Level Plate” and “Frequent Wa

31FIG. 27RECOMMENDED PIPING TOBUILT-IN TANKLESS HEATERSTABLE I - NATURAL GASMaximum Capacity of Piping in Cubic Feet of Gas Per Hour(Based on a Pressu

323/4” - 2.1 ft. 2” - 5.2 ft.1” - 2.6 ft. 2-1/2” - 6.2 ft.1-1/4” - 3.5 ft. 3” - 7.7 ft.1-1/2” - 4.0 ft. 4” - 10.1 ft.38. THE INSTALLATION OF THE RE

33FIG. 28INSTALLATION OF S8610M MODULE EI Control System1. INSTALLATION OF GAS VALVE TRANSFORMER AND PILOT PIPING (for Robertshaw Pilot Piping, se

34FIG. 30PILOT PIPING - EI CONTROL SYSTEM (V88A)U.S.A. 5010B THRU 5026B - NAT. GASCANADA - 5006B THRU 5026B - NAT. GAS2. INSTALLATION OF BLEED PIPI

35EO Control System1. INSTALLATION OF PILOT SAFETY SWITCH AND PILOTPIPING–Usingtwo#10-32x2”MSandnuts,installtheL62GB-3Cpilotsafetys

36MS and nuts in the front holes and two #8 SMS in the rear holes. Connect the two wires from the Q179D pilot to the RA890FProtectorelaySubbaseas

373. INSTALLATION OF BLEED PIPING – Using ¼” OD aluminum tubing, install a bleed line on both diaphragm valves,connecttogether,seeFig.25or26,

38FIG. 35INSTALLATION OF PILOT SAFETY SWITCHEOP CONTROL SYSTEMx½”MSandnuts.Mountjunctionboxto bracket using #8 SMS. Install RV-12LT Regu

39made. All wiring must be adequately supported and strain relief provided. All wiring including ground connections must comply with the requirement

4BOILER SIZE5006B 5007B 5008B 5009B 5010B 5011B 5012B 5013B 5014B 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B (1) LEH1 1

40“THERMOCOUPLE CONTROL SYSTEM”CANADA ONLYFIG. 38PILOT PIPINGTHERMOCOUPLE CONTROL SYSTEMCANADA ONLYFIG. 39NOTE - TWO PILOT SAFETY SWITCHES REQUIRED

41FIG. 40SINGLE VENT SYSTEMFIG. 41MANIFOLD VENT SYSTEMVenting1. INSTALL VENT CONNECTOR from canopy Drafthoodordampertochimneymaintaining6”cl

42WARNINGWHEN AN EXISTING BOILER IS REMOVED FROM A COMMON VENTING SYSTEM, THE COMMON VENTING SYSTEM IS LIKELY TO BE TOO LARGE FOR PROPER VENTING OF TH

43SECTION IV - OPERATION Safe lighting and other performance criteria were met with the gas manifold and control assembly provided on the boiler whe

44b. Draw about 5 gallons of hot water from boiler into a container and dissolve into it the appropriate amount of a recommended boilout compound.

453. CONDENSATION Following a cold start, condensation (sweating) may occurinagasredboilertosuchanextentthatitCONTROL VARIATIONSNATURA

464. EI CONTROL SYSTEM – The EI control system utilizes a solid state ignition control which lights the pilot burner by spark. Pilot gas is ignited

47FIG. 42SCHEMATIC WIRING DIAGRAM - EI CONTROL SYSTEM (ROBERTSHAW7000 GAS VALVE)U.S.A. 5006B THRU 5009B

48FIG. 43SCHEMATIC WIRING DIAGRAM - EI CONTROL SYSTEM (V88 GAS TRAIN)U.S.A. 5010B THRU 5014BCANADA 5006B THRU 5014BSEQUENCE OF OPERATIONWHEN OPERATING

49FIG. 44SCHEMATIC WIRING DIAGRAM - 15 THRU 26 SECT. BOILERS EI CONTROL SYSTEM

5BOILER SIZE5006B 5007B 5008B 5009B 5010B 5011B 5012B 5013B 5014B 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026BCARTONS, PACKAGES OR BUND

50SEQUENCE OF OPERATIONWHEN OPERATING CONTROL CLOSES, THE ELECTRIC SPARK AND PILOT VALVE ON EACH SIDE ARE AUTOMATICALLY ENERGIZED. THE SENSING PROBE

51TROUBLE SHOOTING GUIDEBOILERS EQUIPPED WITH S8610M INTERMITTENT ELECTRIC IGNITION

525. EOCONTROLSYSTEM–5006Bthru5014B TheEOControlSystemutilizesanRA890FProtectorelayandaQ179DRecticationPilot(standingor continu

53FIG. 46WIRING DIAGRAM - 6 THRU 14 SECT. BOILERS EO CONTROL SYSTEM

54toaQ309Thermocouple.TheRA890FProtectorelayPrimary Control is a non-programming, amplifying relay which when used with the Q179D Pilot provid

55FIG. 47WIRING DIAGRAM - 15 THRU 26 SECT. BOILERS EO CONTROL SYSTEM

56the Q179C Pilot provides solid state electronic Flame Safeguard Protection that will not allow the main gas valves to open on “call for heat” for th

57FIG. 48WIRING DIAGRAM - 6 THRU 14 SECT. BOILERS EE CONTROL SYSTEM

58FIG. 50WIRING DIAGRAM - 15 THRU 26 SECT. BOILERS EE CONTROL SYSTEM

59burners on the unaffected side would ignite on a “call for heat” and would continue to operate until the operating control was satised. The EE Con

6FIG. 1DIMENSIONAL DATABoiler SizeJacket Overall Length ‘A’Drafthood Height, Size and LocationTop Supplyand Rear ReturnLocationSupply Conn. Qty &

60FIG. 51WIRING DIAGRAM - 6 THRU 14 SECT. BOILERS EOP CONTROL SYSTEM

61(6)AdefectiveRA890maybethecausebut items (1) thru (5) should be followed rst.ReferalsotoRA890relayliteraturefurnished with the con

62FIG. 52WIRING DIAGRAM - 15 THRU 26 SECT. BOILERSEOP CONTROL SYSTEM

63Thisthermocouplewillcoolin45to90seconds allowing the pilot line safety valve toclose.Thisshutsofftheowofgastothepilot.Itisi

64FIG. 53WIRING DIAGRAM - 6 THRU 14 SECT. BOILERSEEP CONTROL SYSTEM

65(2) PILOT FAILURE(a) Flame rod supervision of the Q179D pilots occurs only during the activating cycle (call for heat) since it is during this pe

66(8) When the operating control is satised, terminals #6 in the panel and relay are de-energized. Terminal #5, “Main Gas Valve” lamp, Main Gas Va

67FIG. 54WIRING DIAGRAM - 15 THRU 26 SECT. BOILERSEEP CONTROL SYSTEM

68(5) Turn on Main Power Switch on both panels. Main Power Lamp on each panel will light.(6)Turnonmanualpilotvalves.Bothpilotsshouldlig

69thermocoupleprovespilotameand,intheabsenceofsuch,willcooland,within45to90seconds,willcausetheL62GB-3CPilotSafetySwitchtow

7SECTION II – GENERAL INFORMATION1. BOILER INSTALLATION must conform to the requirements of the authority having jurisdiction, or in the absence o

70When the operating control (A) calls for heat, it energizes the main gas valves (B) in both gas trains startingburneroperation.Theburnerswill

71and substituting the appropriate values in the formulabelow,determinewhatthegasowshould be in this 3 minute period to give the input shown o

72CAUTION15. MINIMUM INPUT ADJUSTMENTS This section covers Minimu

73FIG. 58ALOW FIRE ADJUSTMENT - V4062 ACTUATOR(6)Shutdowntheburner,andthenrestart.Repeatseveraltimestobesurethelowresettingisth

74 Proceed with test as follows:a. Thermocouple Pilot System Using a 3/8” wrench loosen the thermocouple lead at the gas valve. Main gas and pil

751. GENERAL – “Inspection should be conducted annually.Serviceasfrequentlyasspeciedinparagraphs below.” While service or maintenance is

76:The Repair Parts list designates parts that contain refractory ceramic f

77d.Removeallburnerswithpilotsbyrsttracingallelectrical leads coming from pilot to their points of connection, remove leads from terminal

78FIG. 62PILOT LOCATIONS

795. MAIN BURNER FLAMES – Main Burner Flames should be checked at initial start-up,annuallythereafter,orafteruewaycleaning,orafteranex

8SECTION III – INSTALLATION INSTRUCTIONSequipment in space. Duct cross-sectional area shall be same as opening free area.3. Horizontal ducts. Mi

80FIG. 66PILOT FLAMEHONEYWELL Q179C PILOTFIG. 67PILOT FLAMEHONEYWELL Q327A PILOT W/THERMOCOUPLE7. LOW WATER CUT-OFF –a. Float Type Low Water Cut-of

81b. Probe Type Low Water Cut-off It is important to physically remove the probe from the boiler tapping annually and inspect that probe for accum

82REPAIR PARTS INDEX ITEM PAGE NOS.Base Parts ...

83TABLE 2ANumber in ( ) in Table Relates to Corresponding Number in in Figure 68PART NUMBERITEM PART SIZ

84FIG. 68BASE PARTS

85TABLE 2BNumber in ( ) in Table Relates to Corresponding Number in in Figure 69PART NUMBERITEM PART SIZ

86FIG. 69BASE PARTS

87TABLE 3ASERIES 5B INTEGRAL CANOPY DRAFTHOODS - BOILER SIZESPART SIZE PART NO.Canopy - Drafthood No.BOILER SIZE (QUANTITY)5006B 5007B 5008B 5009B 501

88FIG. 70INTEGRAL CANOPY DRAFTHOODS & SECTIONS

89TABLE 3BSERIES 5B SECTION REPLACEMENT CHARTPART NO. ITEMBOILER SIZE (QUANTITY)5006B 5007B 5008B 5009B 5010B 5011B 5012B 5013B 5014B 5015B 5016B 5017

9a. Carefully join a Center Section with nipples in adjoining section and bump lightly to secure.b.Runnutapproximately8”ontwo(2)¾” draw-up

90TABLE 3CSERIES 5B BASE / PILOT ASSEMBLIES5006B THRU 5014B BOILERS - SINGLE BASE REQUIRED 5006B 5007B 5008B 5009B 5010B 5011B 5012B 5013

91TABLE 4ASERIES 5B JACKETSNumber in ( ) in Table Relates to Corresponding Number in in Figure 71PART NUM-BERITEM PART SIZEBOILER SIZE5006B 500

92TABLE 4BSERIES 5B JACKETSNumber in ( ) in Table Relates to Corresponding Number in in Figure 71PART NUM-BERITEM PART SIZEBOILER SIZE5006B 500

93TABLE 4CSERIES 5B JACKETSNumber in ( ) in Table Relates to Corresponding Number in in Figure 71PART NUM-BERITEM PART SIZEBOILER SIZE5016B 501

94TABLE 4DSERIES 5B JACKETSNumber in ( ) in Table Relates to Corresponding Number in in Figure 71PART NUM-BERITEM PART SIZEBOILER SIZE5016B 501

95FIG. 71JACKETS

967000DERHC GAS TRAIN - EI - 5006B THRU 5009B - USAPART NO. ITEMBOILER SIZE5006B 5007B 5008B 5009B81660151 Robertshaw 7000DERHC-S7C 1” x 1” Gas Valve

97V88A GAS TRAINS - USAPART NO. ITEMBOILER SIZE5006B - 5008B 5009B - 5014B 5015B 5016B 5017B - 5026BDiaphragm Gas Valve81660008 1” Honeywell V88A1618

98V88A GAS TRAINS - CANADANATURAL GAS ONLYPART NO. ITEMBOILER SIZE5006B - 5008B 5009B - 5014B 5015B 5016B 5017B - 5026BDiaphragm Gas Valve81660008 1”

99FLUID POWER GAS TRAINS - USA(See Page 100 for “LO-HI-LO” Natural Gas Diaphragm Type Valves)PART NO. ITEMBOILER SIZE5006B - 5008B 5009B - 5014B 5015B